Insulating Glass Automatic Inline Gas Filling Production Line

Shandong Care Machinery Technology Co., Ltd. is one of the leading manufacturers and suppliers of insulating glass automatic inline gas filling production line in China. If you're going to buy customized insulating glass automatic inline gas filling production line, welcome to get more information from our factory. Quality products and reasonable price are available.

Insulating Glass Automatic Inline Gas Filling Production Line is a specialized equipment for manufacturing insulating glass, which can automatically complete a series of processes such as glass cleaning, drying, assembly, gas filling, and pressing.

High Automation: Controlled by PLC and frequency conversion technology, it can realize the automatic control of the entire production process, reducing manual intervention and improving production efficiency and product quality consistency. For example, the ZK2500G vertical insulating glass automatic production line can complete glass cleaning and drying, aluminum frame positioning and placement, automatic glass assembly and pressing, and flat discharging.
 

Efficient Gas Filling: Adopts advanced gas filling technology to ensure high gas filling efficiency and concentration. For instance, the inert gas filling efficiency of some production lines can reach more than 95%. The bottom - up inflation method is often used to reduce gas consumption. Some production lines can also automatically detect the size of the glass and adjust the best inflation space to save gas.
 

Wide Processing Range: Can process glass of different thicknesses and sizes. Generally, it can process glass with a thickness of 3 - 18 mm, and the maximum processing size can reach 2500×3600 mm or even larger. It can also process various types of insulating glass, such as double - layer and triple - layer insulating glass, same - edge insulating glass, and shaped insulating glass.
 

Precise Control: The glass pressing and maintenance opening are servo - controlled. The servo motor drives the front pressing plate through a synchronous transmission mechanism to ensure that the two pieces of glass are smoothly combined and pressed according to the set pressing time. Some production lines also have functions such as glass position memory, which can easily and quickly deal with errors and improve production efficiency.

Feeding Section: Responsible for transporting the glass to the subsequent processing sections.

Washing and Drying Section: Cleans the glass surface to remove dirt, oil, etc., and dries it to ensure the quality of subsequent processing.

Aluminum Frame Assembly Section: Positions and places the aluminum frame on the glass.

Outer Plate Assembly Section: Performs preliminary assembly operations on the glass and aluminum frame.

Automatic Assembly, Inflation, and Pressing Section: This is the core section. After the first piece of glass enters, the suction cup on the front plate works. After the second piece of glass is installed with the aluminum frame, the glass is transported, and the side and bottom inflation plates extend. Then, inflation is carried out. After the inflation time is reached, pressing is carried out while continuing to inflate until the inflation is closed.

Pressing and Discharging Section: Completes the final pressing of the insulating glass and transports the finished product out of the production line.

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