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Automatic Insulating Glass Making Machine Production Line

The insulating glass inline gas filling production line is a standard special equipment for the production of insulating glass, which consists of a high-speed glass washing machine and a fully automatic double-layer glass pressing machine.

Features

Shandong Care Machinery Technology Co., Ltd. is one of the leading manufacturers and suppliers of automatic insulating glass making machine production line in China. If you're going to buy customized automatic insulating glass making machine production line, welcome to get more information from our factory. Quality products and reasonable price are available.

 

 

The insulating glass inline gas filling production line is a standard special equipment for the production of insulating glass, which consists of a high-speed glass washing machine and a fully automatic double-layer glass pressing machine.

 

Equipment Features

Material Selection: Utilizes corrosion-resistant materials like stainless steel for enhanced waterproofing and extended equipment life. The non-perforated double-layer bottom design prevents leakage, ensuring safety and hygiene.
Cleaning Process: Employs soft brushes to clean glass stains without damaging coatings, maintaining optical quality.
Drying System: Features dual-air knife circulating hot air technology for rapid, thorough drying. Sound-insulated fans minimize noise pollution.
Backboard: UV bright solid board provides reliable support and protection.
Electrical Components: Integrates renowned domestic/international brands for low-voltage appliances, sensors, and PLCs. Six frequency converters enable precise speed/process control in the insulating glass gas filling line.
Operation Interface: Touchscreen HMI simplifies operation with real-time diagnostics, improving maintenance efficiency and production continuity.
Plate Pressing: Large open structure facilitates maintenance. Air-suspension pressing with lower bracket ensures smooth operation and product accuracy.

Characteristics of gas filling inline

 

Pressing action: With the help of servo control, the panel pressing and unfolding are realized. The belt and screw drive ensure that the four corners are evenly stressed, improving the quality and sealing performance of the insulating glass.

Edge sealing control: Servo control technology is used to accurately control the edge sealing position and strength to ensure strictness and stability and prevent gas leakage.

Dimension measurement: It has the function of automatically measuring the height and width of the glass. The dimension information is obtained through high-precision sensors and fed back to the control system to provide a basis for setting process parameters.

Inflation method: Argon gas is inflated from bottom to top, and the natural rising characteristics of the gas are used to evenly distribute the gas to ensure that the gas volume meets the process requirements and improve the heat insulation and sound insulation performance of the glass.

Parameter setting: The inflation time and pressure can be automatically set and the gas volume can be accurately controlled. The operator can automatically inflate by inputting parameters.

Valve control: It can automatically open or close the inflation valve according to the width of the glass, avoiding waste of argon and achieving efficient use of resources.

Inflation volume display: It automatically displays the inflation volume, which is convenient for operators to monitor and adjust, ensuring that the inflation volume meets the standard requirements. The inflation effect is stable at more than 90%, reflecting the advancement and reliability of the equipment in inflation technology.

 

Parameter

 

Total power

 

32KW

Process glass scale

Max glass sheet

2500×3000mm

Min glass sheet

280×480mm

Original glass thickness

3-30mm

IG glass sheet thickness

6-60mm

Insulation thickness

6-24mm

Glass

speed

transmission

 

0-50m/min

 

Details

 

 Insulating Glass Making Machine

 

5 mm thickness steel tube, size 100x100mm, and 80x80mm strong machine frame.

 

Strong conveyor wheel and bears.

 

Washing part, 4 pairs of brushes, 2 pairs of air knives to make glass more clean.

 Insulating Glass Making Machine Insulating Glass Making Machine
 Insulating Glass Making Machine

 

The third, fourth and fifth sections

made with industrial aluminum profiles

to ensure stable working

 

Air filling inline pressing part can

ensure the argon content above 90%.

 Insulating Glass Making Machine

 

 

 Insulating Glass Making Machine

 

SIEMENS PLC and

electrical parts improve working efficiency

and long service life.

 

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